​Takeda Case Study

In a significant stride toward environmental sustainability, Takeda, a global leader in the pharmaceutical industry, has partnered with BioSAFE Engineering to address the escalating challenge of biomedical plastic waste. This collaboration underscores Takeda’s commitment to achieving zero waste-to-landfill status for all major locations by fiscal year 2030.

Identifying the Challenge

The surge in demand for plasma-derived therapies has led to an increase in single-use plastics essential for plasma collection and processing. Recognizing the environmental implications, Takeda invested $10 million to construct a state-of-the-art biomedical plastic waste processing facility at their Covington, Georgia, plasma manufacturing site. This 1.1 million square foot campus produces vital therapies for patients with rare diseases and houses a BioLife Testing Laboratory that processes numerous plastic test tubes annually.

Why BioSAFE?

Takeda selected BioSAFE Engineering for this project due to their unique expertise in biomedical plastic waste recycling and landfill diversion. BioSAFE’s treatment system can decontaminate plastics without thermally degrading them, maximizing the proportion of materials suitable for reuse or recycling.​

Implementation and Integration

The collaboration involved close coordination between BioSAFE and Takeda’s teams to design and engineer the new biomedical waste facility. BioSAFE provided consultations, site visits, and engineering support to adapt existing spaces and ensure seamless integration of the specialized equipment necessary for effective waste processing.​

Technological Innovations

Central to the facility is BioSAFE’s STI medical waste treatment system, which enables on-site treatment of biomedical waste in a validated and compliant manner. This system produces treated materials that are demanded by recyclers, facilitating efficient landfill diversion.​

Environmental and Operational Impact

The facility is equipped to decontaminate and shred millions of plastic bottles and test tubes annually. The processed plastic is then sent to regional recyclers to be converted into items like containers, pallets, and flooring, reducing the use of virgin plastic in new products. This initiative is expected to divert over 1.7 million pounds of plastic from landfills in Takeda’s fiscal year 2025, accounting for more than 22% of the Covington site’s waste and over 85% of waste from testing labs. Projections indicate that by fiscal year 2030, more than 2.6 million pounds of biomedical plastic waste will be diverted, equivalent to the weight of nearly nine adult blue whales.

 

On-site processing not only diverts waste from landfills but also reduces costs and logistical challenges associated with off-site waste management. This approach enhances operational efficiency and supports local economies by supplying recycled plastic to regional manufacturers.

Leadership Perspective

Giles Platford, president of Takeda’s Plasma-Derived Therapies Business Unit, emphasized the significance of sustainable solutions, stating, “As our plasma business continues to grow and evolve to meet increasing patient demand, it’s critical that we employ sustainable solutions across our entire supply chain from donation to manufacturing to distribution. These efforts not only have a significant environmental impact but continue to improve efficiency and agility, core focuses as we work to best serve the patients who rely on our products.”

Advice to the Industry

BioSAFE advises pharmaceutical companies to assess their current waste management practices, considering both financial and operational aspects. Implementing advanced waste processing solutions can present strong business cases alongside sustainability benefits, leading to improved operations and environmental stewardship.​

 

This collaboration between Takeda and BioSAFE Engineering exemplifies how innovative partnerships can lead to substantial environmental and operational advancements in the healthcare sector.